Bryan Haywood

EPA RMP citations @ wet corn milling plant (SO2 & $99K)

Respondent owns and operates a stationary wet corn milling plant, which uses sulfur dioxide (anhydrous) (SO2) to control microbial growth during the corn steeping process and to weaken the starch-gluten bonds. Sulfur dioxide (anhydrous) is a regulated substance. See 40 C.F.R. § 68.130(a), Table 1. The Facility maintains a maximum inventory of the regulated toxic…...

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OSHA issues $2M+ in Willful “Instance-by-Instance” citations @ food manufacturer

OSHA used its “Instance-by-Instance” citation policy to issue $2,812,658 in Willful citations to a food business. A total of 29 citations were issued. The breakdown of the citations is:… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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OSHA issues $2M+ in Willful “Instance-by-Instance” citations @ metal stamper

OSHA used its “Instance-by-Instance” citation policy to issue $2,870,000 in Willful citations to a metal stamping business, which is now closed down. A total of 130 citations were issued. The breakdown of the citations is:… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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OSHA issues $4M citations @ electronic vehicle-related parts manufacturer (“instance-by-instance” (IBI) citations)

OSHA has issued $4M+ in citations to an electronic vehicle-related parts manufacturer. This case involves OSHA’s “instance-by-instance” (IBI) citation policy issued in 2024. The citations were for:… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Another failure caused by improper torque

This fatal incident is another example of workers unknowingly understanding “torque values” when putting the primary containment system into service…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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EPA RMP citations @ Food Facility (a release of 1,024 lbs of NH3 & $46K)

Respondent is the owner and operator of a facility where, on October 10, 2024, there was an incident at the Facility that resulted in an accidental release of NH3. A sanitation team member opened an ammonia valve instead of the valve to drain the marination tank, resulting in the release of 1,024 lbs of anhydrous…...

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Hot Work ignites flammable gas at Dairy

Seven workers suffered burns after welding sparks ignited accumulated biogas – the contractor workers were carrying out welding work near the biogas plant when the accident occurred – One worker has sustained major burns while six others suffered minor injuries – the biogas balloon near the effluent treatment plant was undergoing annual maintenance at the…...

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Mexico City NG Gas Explosion

A truck carrying Natural Gas (called “pipas”) wrecked and leaked the gas, which then found an ignition source. (See video below) The explosion killed at least six (6) people and left 90 injured. Ten (10) have been discharged as of Wednesday morning. Footage of the aftermath showed some victims with severe burns across their bodies…...

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Why we NEVER give up the key(s) to our LOTO lock(s)

At approximately 6:30 a.m. on March 06, 2012, Employee #1 was prepping to perform maintenance on a pug mill. Employee one was involved in performing the job duty of replacing the ends of worn paddles with new ones at the time of the incident. Employee #1 began working on the collect auger and requested the…...

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OSHA issues Serious Citation in PRCS Death for NOT performing “Freshair Setup” and “bump testing” meter

In a recent PRCS involving a fatality, one of the OSHGA citations issued under 1910.146(d)(4)(i) was related to not following the meter manufacturer’s use requirements related to “bump testing” the meter before each day’s use… 1910.146(d)(4)(i) Testing and monitoring equipment needed to comply with paragraph (d)(5) of this section; Text For Citation: 01 Item/Group: 002…...

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Analysis of Leak Testing Planning for Carbon Dioxide Piping Systems

This is an EXCELLENT document to help us understand the risks associated with pressure testing Carbon Dioxide (CO2) piping. It compiles all my previous posts on the need for and methods of pressure/leak testing our hazardous materials piping systems. Many people are skeptical of a redneck from Western KY on these matters, so I thought…...

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