Chemical Process Safety (PSM/RMP)

A chicken processor loses its appeal regarding MI procedures (j)(2) and inspections (j)(4)

A chicken processor petitioned for review of a determination by the Occupational Safety and Health Review Commission (the “Commission”) that it violated various regulations of the Department of Labor’s Occupational Safety and Health Administration (“OSHA”). We find no error, so we deny the business’s petition.  The Secretary of Labor (“Secretary”) is charged by statute “with […]

NH3 2,100 pound NH3 LOPC event exposes eight (8) workers, one hospitalized ($119K)

On January 27, 2019, 12 employees needed transport to nearby hospitals after a a release of 2,100 pounds of anhydrous ammonia.  OSHA cited the facility for failing to: Equip an ammonia refrigeration system with a pressure relief device as referenced by the manufacturer’s operating manual; Train technicians to use an alternative over-pressure safety procedure to

OSHA Interpretation on Connected Processes managed by two different companies, but on the same contiguous property controlled by an employer or group of affiliated employers

7/8/20 UPDATE: this LOI was NOT removed from the OSHA website; it was merely MOVED to the Year 2017 LOI Page (Linked Below).  The letter was MOVED without any changes to its content – it was just moved to its proper year.  This was merely a recordkeeping move by OSHA to reflect the year the

Ammonia released from a cold storage room evaporator

Two persons received minor injuries from exposure to ammonia after a refrigeration system failed and released ammonia that was intended to be contained within the evaporator and refrigeration system. INCIDENT OVERVIEW The evaporator within a refrigeration system of an industrial food processing facility failed and released ammonia in a cold storage room. Two workers suffered

Check valve flange failure leads to Ammonia release (Technical Safety BC)

A safety feature(flanged connection)failure in a refrigeration system released 10 to 20 lbs of ammonia intended to be contained. The ammonia refrigeration system is designed to operate at 250 Psig. The system uses welded or flanged connections to connect components such as compressors, condensers, evaporators, and liquid receivers. Piping and fittings including flanges, different types

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