Hazardous Materials

Diference between Ethanol and Methanol; it’s a HUGE difference in Toxicity

Most people recognize Ethanol and Methanol as flammable liquids, and many of those people fail to recognize the large difference in the TOXICITY HAZARDS between these two (2) alcohols. As I wrote about during the COVID pandemic, these differences led to 28 fatalities linked to hand sanitizer made with Methanol vs. Ethanol. Those who may…...

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Non-Sparking Tools debate

This is a response to a client regarding their question… do we need to use non-sparking tools in our flammable and combustible dust areas? This is a GREAT practice, but many people may be surprised that OSHA has to use its GDC to cite this requirement, as it is NOT an OSHA/NFPA/IFC requirement. Of course,…...

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I asked AI to explain the old “3-threads showing” practice

As we have discussed before, this old saying is one that has stuck with me from the mid-1990’s when I learned it a process piping course. Catchy phrase – easy to remember. And I still use it, although my 2023 post made it clear it may be a thing of the past. So I asked…...

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The “key” to proper flange joinment

A little trick you can use when you think you have come across a misaligned flange. No special tools needed, just the key to your house! We recently came across this flange during a process walkdown and pointed it out. Some folks wanted to debate whether it was misaligned. I was 100% confident it was…...

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3-Way Valves and Human Factors

3-way valves have grown in popularity over the past 10-15 years, as they have begun to find their way into relief systems. Today, codes allow “relief trees” to be used, so Pressure Safety Valves can be changed out without emptying and degassing the vessel. The 3-way valve is the means by which the PSV is…...

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How much foam is needed to extinguish a flammable liquid dike that is 50′ X 50′? (Gemini Plus and Super GROK)

If you can’t tell, I am having a ball playing with these AI systems. And to be honest, my numbers were a bit more conservative than Gemini and Grok, but darn, they were excellent answers that are SOLID nonetheless. These AI tools may make amazing tools for PRE-PLANNING for Pool Fires and FOAM INVENTORY needs…....

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I asked Google Gemini Plus and Super GROK… (BLEVE)

My question: How much water flow in GPM is necessary to cool a 1,000 gallon LPG tank that is involved in a pool fire to prevent it from experiencing a BLEVE? Their answer… Google Gemini is learning who I am! Given your work with SAFTENG.net, you likely know that while 55 GPM is the “engineering”…...

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Super GROK explains the difference between a HOT BLEVE and a COLD BLEVE

Yes, there are two (2) types of BLEVEs, and much like the myth that BLEVE’s only happen to Pressure Vessels with liquified flammable gases, COLD BELVEs account for nearly 25% of all BLEVEs. So what is the difference between the two? Super GROK explains it better than I could… A BLEVE (Boiling Liquid Expanding Vapor…...

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I challenged Google Gemini Plus and Super GROK to a BLEVE scenario and WOW – it was spot on!

I continue to play with and test Google Gemini Plus and Super GROK in the OSH and Process Safety space. Today, my question to both was: How much of a Class II flammable liquid will it take to burn under a 1,000-gallon LPG tank to cause a BLEVE? BOTH of the systems had outstanding answers!…...

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Key Limitations of 500.7(K) Detection System for Flammable Gases (3)

I am not sure who, where, and when this dirty little lie began, but we have been seeing an incorrect application of NFPA 70, 500.7(K) Detection System for Flammable Gases, item (3) Interior of a Building or Enclosed Space. It seems businesses are looking for any way out of having an electrically classified area and many are…...

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One of the biggest threats to an LPG Tank is a flammable liquid “pool fire”

We routinely find facility siting issues when LPG Tank(s) and Flammable Liquid Tank(s) are located in the same area. OSHA, NFPA, IFC, etc., all require a separation distance between the two (2) types of tanks. This is ALL about preventing a setup for a BLEVE, as a pool of flammable liquid finding its way under…...

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~600 pound NH3 release after SIS fails to shutdown compressor

An ammonia system at an industrial food processing facility over-pressured, activating one of its overpressure safety relief valves. Ammonia was released into the atmosphere for approximately eight (8) minutes until the refrigeration compressor was manually shut down by disconnecting the supply power, and the pressure in the system was reduced. INVESTIGATION CONCLUSIONS… Membership Required You...

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