Bryan Haywood

The horrors of improper LOTO

When workers say to me, “that hardly ever happens” I just shake my head.  It happens far more often than most people think.  I mean, think about why did OSHA promulgate the LOTO standard – people were turning on machines with workers inside.  But this case was exceptionally bad!  A father found his son inside…...

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Understanding hazardous gases

A fine example of how the safety profession has drifted from science is the vast misunderstanding of hazardous gases.  From their hazards to their behaviors, we have a lot of myths and misconceptions about hazardous gases.  Sadly, the fact that OSHA does not have a “flammable gas” standard plays a role in this situation –…...

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CT-OSHA also pushing ANSI Z358.1-2014

In this month’s CT-OSHA Safety Newsletter, the agency is pushing the ANSI Z358.1–2014 standard as their baseline EW/SS enforcement standard.  The entire newsletter, which you should sign-up for, is dedicated to EW/SS’s and is full of great info.  I am not a lawyer, but I do not think they can enforce a consensus standard that…...

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Fatality inside Railcar @ railcar repair facility (HAZ ATM 1 Entrant – 1 Attempted Rescue)

The April 2022 incident that was reported as “two (2) men down on the property” was actually a PRCS accident involving a railcar at the repair facility.  IN-OSHA released its findings last month and issued $113,400 to the business.  One worker passed away, and the other survived.  Here is a breakdown of IN-OSHA’s PRCS citations:…...

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Fatal PRCS explosion during UltrasonicThickness Testing inside railcar

On April 21, 2021, two employees were working inside a rail tank car that had previously contained pressurized propane. The two employees were conducting ultrasonic testing on the welds of the interior of the tank car. Employee one exited the tank manway and expressed concern that he was starting to smell something. Employee three, the…...

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NV-OSHA adopts ANSI Z358.1-2014

Nevada OSHA adopted regulation R069-20, which includes the adoption by reference of ANSI Z358.1-2014 for Emergency Eyewash and Shower Equipment.  By adopting ANSI Z358.1-2014, Nevada OSHA has identified the minimum design and installation criteria necessary to meet the definition of suitable facilities, which is otherwise undefined in federal statute. Additionally, training requirements have been introduced…...

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Draining oil from ammonia refrigeration system using steam leads to catastrophic failure of oil pot and fatality

Employee #1 attempted to replace a leaking oil valve on a minus 30 degree freezer when a tank inside the freezer exploded. The company uses anhydrous ammonia to manufacture ice cream. The liquid ice cream mixture (at 50 degrees) is added to the tank. This freezer was down for seven days, and the tank’s oil…...

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“Leak Testing” ammonia refrigeration system fatality

Employee #1 was working for a firm that, as a subcontractor, performed maintenance on commercial food service equipment. He was in the kitchen area of a single-story restaurant, attempting to locate the source of a refrigerant leak in an ice cream storage dipping cabinet. Employee #1 connected a cylinder containing pressurized nitrogen to the dipping…...

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Refrigeration Auto-Purger Overpressure Event – Burns and Eye Surgery

At approximately 9:50 a.m. Employees #1 and #2 worked as mechanical engineering technicians at a food cold storage facility. The two workers were troubleshooting an Auto-Purger. The Auto-Purger removed non-condensable material from the refrigeration system. It was mounted on a wall inside the facility’s anhydrous ammonia compressor room. At the time of the accident, the…...

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Ammonia Refrigeration Double Fatality – Draining Oil

Employees #1 and #2 were draining refrigerant oil from anhydrous ammonia refrigeration system oil traps in fruit cold storage warehouses. They were working approximately 24 feet above floor level on a mobile scissor lift personnel platform (Hyster, V24) using hand tools, including a wrench, a flashlight, and a bucket. The cause of the unexpected ammonia…...

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LOTO Fatality (Interlocked Protected Area)

A 48-year-old male employee was crushed inside a machine (COS) while adjusting the grippers that place lead cells into batteries. This employer is a battery manufacturer. On the day of the incident, the victim was called by the machine operator to troubleshoot the COS machine because the grippers were not working. It was determined that…...

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Legionnaires Disease death from cooling mist fan

I have walked by hundreds of these “misters” and never considered this hazard!  A 59-year-old male employee contracted legionnaires disease from exposure to water from a cooling mist fan while working in the banbury/mixing area. This company manufactures tires for consumers, automotive and commercial vehicle original equipment manufacturers, and the agricultural, forestry, and mining industries…....

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