Hazardous Materials

If I do RT examinations of 100% of my pipe welds, do I get any exemptions for pressure/leak testing?

The short answer is no. Radiographic Testing (RT) and pressure testing (Hydrostatic or Pneumatic) serve two (2) fundamentally different purposes in piping integrity. While it might seem like “over-testing,” they are not interchangeable in ASME B31.3 (Process Piping) or ASME B31.1 (Power Piping). Here is the breakdown of why 100% RT does not exempt you […]

Two sanitation workers die cleaning a sewer in Nuh, one critical (1 entrant, 1 Would-be Rescuers)

Two (2) sanitation workers were killed, and a third was hospitalized in critical condition after they inhaled toxic fumes while cleaning a sewer line. The incident took place around 10.30 pm. The workers were employees of the local Municipality. “Preliminary investigation revealed that the first worker entered the sewer and failed to come out for a

Another simple asphyxiant event where WARNING Signs and Oxygen Sensors could have saved a life

This event involved argon, a simple asphyxiant gas. The facility stored its Argon cylinders inside the 47,000 sq ft building, approximately 55 ft from where the workers were overcome. The Technical Sales representative from National Welders responded to the scene and tested for oxygen deficiency. He tested the system line at 100 psi, which revealed

JLG strikes NH3 pipe leading to a fatality

Workers were weatherproofing the outer layer of a large ammonia storage tank when contractor-operated equipment struck a bleed pipe, causing an unplanned release of ammonia. Two (2) workers were exposed to ammonia, one worker suffering fatal injury and the other worker suffering minor injuries. NOTE: Another case of an EEBA not working because it was

Catastrophic Failure of 60-pound LPG cylinder

An error in “requalification” of the 60-pound cylinder and an “overfilling event” led to the spectacular catastrophic failure of the 60-pound cylinder. The 60-pound propane cylinder split open instantly, releasing all of its contents. The force of the explosion ripped the metal cylinder cage door off its hinges, dented and deformed other propane cylinders in

Line Break gone bad (NAOH)

At 2:45 p.m. on September 19, 2014, two employees, both 50, were replacing a valve in a process line that transported 70% caustic solution of sodium hydroxide (NAOH) from storage tanks to a loading rack. While they were removing the valve and a stopper plate that had been previously inserted into the line, the employees

NAOH Truck Unloading Fatality and Serious Injury

NTSB UPDATE: Upon arrival, the driver discovered the DOT 407 aluminum cargo tank was leaking and contacted his company to report it. NTSB officials say approximately 20 minutes later, the cargo tank exploded, separating the back compartment from the remainder of the cargo tank. The blast killed the driver and sent a plant worker to

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