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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

NOTE: Any trade group interested in becoming a partner with SAFTENG for your Member Companies, please reach out, and I can share the plan

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Draining oil from ammonia refrigeration system using steam leads to catastrophic failure of oil pot and fatality
Employee #1 attempted to replace a leaking oil valve on a minus 30 degree freezer when a tank inside the freezer exploded. The company uses anhydrous ammonia to manufacture ice cream. The liquid ice cream mixture (at 50 degrees) is added to the tank. This freezer was down for seven days, and the tank’s oil had congealed. Normal weekly maintenance requires the removal of used oil through the oil...
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"Leak Testing" ammonia refrigeration system fatality
Employee #1 was working for a firm that, as a subcontractor, performed maintenance on commercial food service equipment. He was in the kitchen area of a single-story restaurant, attempting to locate the source of a refrigerant leak in an ice cream storage dipping cabinet. Employee #1 connected a cylinder containing pressurized nitrogen to the dipping cabinet’s refrigeration system via a hose...
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Refrigeration Auto-Purger Overpressure Event - Burns and Eye Surgery
At approximately 9:50 a.m. Employees #1 and #2 worked as mechanical engineering technicians at a food cold storage facility. The two workers were troubleshooting an Auto-Purger. The Auto-Purger removed non-condensable material from the refrigeration system. It was mounted on a wall inside the facility’s anhydrous ammonia compressor room. At the time of the accident, the unit was actively running...
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Ammonia Refrigeration Double Fatality - Draining Oil
Employees #1 and #2 were draining refrigerant oil from anhydrous ammonia refrigeration system oil traps in fruit cold storage warehouses. They were working approximately 24 feet above floor level on a mobile scissor lift personnel platform (Hyster, V24) using hand tools, including a wrench, a flashlight, and a bucket. The cause of the unexpected ammonia release is unknown. Employees #1 and #2 suffered...
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COS Machine Fatality
LOTO Fatality (Interlocked Protected Area)
A 48-year-old male employee was crushed inside a machine (COS) while adjusting the grippers that place lead cells into batteries. This employer is a battery manufacturer. On the day of the incident, the victim was called by the machine operator to troubleshoot the COS machine because the grippers were not working. It was determined that the operator would attempt to make the adjustments through manual...
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Legionnaires Disease death from cooling mist fan
I have walked by hundreds of these “misters” and never considered this hazard!  A 59-year-old male employee contracted legionnaires disease from exposure to water from a cooling mist fan while working in the banbury/mixing area. This company manufactures tires for consumers, automotive and commercial vehicle original equipment manufacturers, and the agricultural, forestry, and mining...
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PRCS Fatality (Plastic Tank w/ liquid whey) - Single Entrant w/ Asphyxiation
At 4:45 p.m. on August 14, 2015, Employee #1, a maintenance worker, was lowered into a 12-foot tall 8,000-gallon polyethylene tank using a rope with a loop to stand on and the other end connected to a rough terrain forklift operated by the manager of the farm. The tank was used to store liquid whey added to the animal feed. Employee #1 was instructed to open a broken ball valve so the liquid whey would...
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PRCS Fatality (Railcar) - Single Entrant and 2 would-be rescuers
At 9:30 a.m. on November 8, 2015, an employee was cleaning the inner lining of a railcar that was previously transporting latex. The employee lost consciousness while inside of a railcar with an oxygen-deficient atmosphere. First responders attempted to rescue the employee but could not revive/resuscitate them. A second employee who entered the railcar lost consciousness and was rescued and transported...
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Line Break gone bad (Contractors and Phosgene)
At 2:30 p.m., Employee #1, Employee #2, and Employee #3 were tasked with dismantling a scaffolding level within a containment dome (identified as PMDI A-3600). During their dismantling work, at approximately 80 feet above the ground, alarms specific to phosgene gas were triggered. The process within this Dome was the manufacturing and using phosgene to facilitate the production of PMDI (an isocyanate)....
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Hazard Mitigation: Distance and Barriers (Hot Work)
A recent accident has me explaining the fundamentals of our profession that so many seem to have lost in the past decades.  You have a hazard; DISTANCE yourself from that hazard If you can not put DISTANCE between you and the hazard, then a BARRIER is necessary Our Hot Work Programs are a perfect example of this fundamental hazard management approach.  The HW job poses a serious hazard to...
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OSHA issues Hazard Letter regarding cannabis production and grinding process
On January 11, 2022, OSHA began an inspection at your facility located at XXXXXXXXXXX, MA. The inspection revealed that employees in Flower Production were exposed to occupational quantities of whole and ground cannabis and were not provided effective information and training on the hazards involved in the cannabis production and grinding process. On January 7, 2022, an employee died of occupational...
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EPA issues RMP citations @ gas processing plant (NH3, SO2, C₄H₁₀, H2 & $174K)
Respondent is the owner and/or operator of a gas processing plant that has on-site for use/storage 55,126 pounds of sulfur dioxide, 8,240 pounds of anhydrous ammonia, 130,000 pounds of butane, and over 10,000 pounds of hydrogen.  Respondent has three RMProgram level 3 covered processes, which store or otherwise use sulfur dioxide, butane, and hydrogen. Sulfur dioxide, butane, and hydrogen are...
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